The Future of Ice Cream Mix Production: Exploring the HTST Mix Plant

In today's competitive food processing industry, efficiency, reliability, and energy savings are no longer optional; they are critical requirements. One technology stands out as a transformative solution for large-scale ice cream mix preparation: the HTSTmix plant. Designed to combine high performance with compact engineering, this system streamlines the entire process of heating, homogenizing, cooling, and preparing the mix for ageing. With capacity, cost savings, and user-friendly operation at its core, it redefines modern production facilities' standards.

What is an HTST Mix Plant?

An HTST mix plant is a fully self-contained unit developed for the large-scale production of premium pasteurized ice cream mix. Operating on the High Temperature Short Time (HTST) principle, the plant performs three essential functions:

1.    Heat – The raw mix is pasteurized at the right temperature to ensure food safety and quality.

2.    Homogenize – High-pressure homogenization ensures a smooth, uniform product consistency.

3.    Cool – The mix is rapidly chilled to around 4°C, ready for ageing and subsequent freezing.

By integrating these steps into one streamlined system, the plant eliminates the inefficiencies associated with traditional batch processes and ensures consistent results at industrial volumes.

Compact Yet Powerful Design

Despite its impressive output, the plant's design is incredibly compact. Each unit is mounted on an oversized stainless-steel chassis that minimizes vibration and noise while supporting long-term reliability. The reduced footprint is ideal for manufacturers who must maximize production capacity without expanding their facility size.

The compact nature of the system also allows for plug-and-play style installation, minimizing commissioning costs and downtime. Instead of complex site integration, operators can benefit from rapid setup and start production with minimal delays.

Energy Efficiency and Cost Savings

Perhaps one of the most striking features of this plant is its ability to significantly reduce operating costs. Compared to traditional batch pasteurizers, the system can save up to 65% on energy costs.

This is a game-changer for factories where energy expenses account for a substantial portion of overall operating costs. In addition to direct savings, reduced power demand contributes to more sustainable production practices, aligning with the food industry's increasing emphasis on efficiency and environmental responsibility.

Technical Specifications

The technical details highlight the industrial scale and efficiency of the plant:

●     Capacity: 1,200 liters per hour

●     Electrical Consumption: 10 kW

●     Heating Requirement: 75 kW

●     Water Consumption: Specific values for mains and chilled water are defined, ensuring precise planning for facility integration

●     Air Consumption: Clearly outlined to allow smooth connection with existing infrastructure

Each plant section, from tank to pasteurizer to homogenizer, is dimensioned for maximum performance while retaining a compact footprint.

Conclusion

The global ice cream and dairy industry is evolving rapidly, with demand for higher output, energy efficiency, and uncompromising quality. Meeting these demands requires machinery that balances technical sophistication with ease of use.

The HTST mix plant achieves precisely that, delivering industrial-scale performance in a compact, energy-saving, and highly reliable package. With strong technical specifications, CIP capability, spare parts support, and international servicing, it provides everything a manufacturer needs to streamline operations and remain competitive in today's fast-paced market.

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